Function, Specifications, Materials, and Key Parameters of HW19710 Transmission
1. Function
• Multi-Gear Shifting: The HW19710 is a 10-speed manual transmission designed for heavy-duty commercial vehicles, offering a wide gear ratio range to optimize engine efficiency across diverse driving conditions (e.g., highway cruising, heavy loads, or steep inclines).
• High Torque Capacity: With a maximum input torque rating of1900 N·m, it is suitable for high-power diesel engines, ensuring reliable power transmission in demanding applications.
• Durable Design:
• Main Box: Features a dual countershaft design (or single countershaft in some variants) for enhanced load distribution and reduced gear wear.
• Auxiliary Box: Uses planetary gear mechanisms for smooth gear transitions and compact design.
• Optional Synchronizers: Some variants include full synchronizers for smoother shifting.
• Versatile Application:
• Matching Range: Compatible with vehicles rated at 336–420 horsepower.
• Optional PTO (Power Take-Off): Supports auxiliary equipment (e.g., hydraulic pumps, cranes) via optional rear PTO units.
2. Specifications
• Gear Ratios:
• 1st Gear: 14.284:1 (or 14.36:1 in some variants)
• 2nd Gear: 10.623:1 (or 10.66:1)
• 3rd Gear: 7.871:1 (or 7.88:1)
• 4th Gear: 5.876:1 (or 5.82:1)
• 5th Gear: 4.375:1
• 6th Gear: 3.265:1 (or 3.28:1)
• 7th Gear: 2.428:1 (or 2.44:1)
• 8th Gear: 1.799:1 (or 1.80:1)
• 9th Gear: 1.343:1 (or 1.33:1)
• 10th Gear: 1:1 (Direct Drive)
• Reverse 1: 13.913:1 (or 14.01:1)
• Reverse 2: 3.18:1 (or 3.20:1)
• Weight: ~355–430 kg (varies by configuration)
• Oil Capacity: 12–18 L (varies by variant)
• Shift Mechanism: Manual (non-synchronized or synchronized, depending on variant)
• Main Box Center Distance: 155 mm
3. Materials
• Gearbox Housing:
• Cast Iron (Standard): Provides high strength and durability for heavy-duty applications.
• Optional Aluminum Alloy: Reduces weight for improved fuel efficiency (where applicable).
• Gears and Shafts:
• High-Strength Alloy Steel: Ensures resistance to wear, fatigue, and high torque loads.
• Precision Machining: Maintains tight tolerances for smooth gear engagement and reduced noise.
• Bearings and Seals:
• High-Quality Bearings: Support heavy loads and high rotational speeds.
• Durable Seals: Prevent oil leakage and contamination.
4. Key Parameters
• Maximum Input Torque: 1900 N·m
• Power Rating: Suitable for engines rated at 336–420 hp
• Center Distance: 155 mm (main box)
• Gear Type: Helical gears with shot peening for improved strength
• Lubrication: Forced lubrication and gear splash lubrication
• Optional Features:
• Shift Assister: Reduces shifting effort.
• Rear PTO: Supports additional hydraulic or mechanical outputs.
• Aluminum Housing: Lightweight option for improved fuel economy.
Additional Notes
• AMT Variant Available: The HW19710AL (AMT) offers automated shifting with a slightly lower torque rating (1500 N·m) and revised gear ratios for improved fuel economy.
• Maintenance: Regular oil changes and inspections are recommended to ensure longevity.
• Compliance: Some variants may not meet newer emission standards (e.g., Euro VI) and are intended for export or off-road use.
The HW19710 transmission is engineered for reliability, efficiency, and versatility, making it a popular choice for heavy-duty commercial vehicles in China and beyond.